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Cylinder is degassed to allow for internal inspection. A new valve is installed. Valve Installation The next step is the installation of a new valve, as shown in the picture.

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In addition the test station stamps its own unique test station mark onto the gas bottle. Refilling While not part of the formal inspection process, the new valve installation should always be leak tested when refilled.

Both stamps are typically applied in previously unmarked areas of the neck ring, as shown to the right. Please note that if at any time a cylinder fails part of the test, they condemn the cylinder without bothering to do any further testing.

Determination that the cylinder inspection date has reached its expiry. A new test date is stamped into the cylinder neck ring. The old valves are discarded and recycled.

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Old valve is removed and an internal inspection is done. Internal Inspection A flexible scope, with illumination, is used to inspect the inside of the gas bottle.

When that test date expires the gas bottle must be re-inspected by an Australian certified test station and the neck ring re-stamped and dated. The end result is a refurbished gas bottle in near new condition, with a new test date stamp that is valid for ten more years.

The gas bottle in the picture was condemned for fire damage. External inspection of cylinder is performed. Cylinder Neck The neck of the gas bottle is a critical area, as it is the point of attachment for the valve.

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Any gas bottle that fails to meet the Standard is condemned. The interior is inspected for rust, scale, corrosion or any contamination.

The kind of things they look for are swelling of the cylinder walls, the depth and diameter of any dents, the length and depth of any gouges, the depth and intensity of any corrosion, the presence of any cracks, or any damage from fire or heat.

Preparation - De-gassing At the start of the process the gas bottle is totally emptied of any remnant gas. The cylinder neck and valve threads are inspected for any damage.

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New Date Stamping Gas bottles that pass all of the tests are stamped with a new inspection date, showing the month and last two digits of the year. Failure in any one category is cause for condemning the gas bottle.

Once again, failure in any area is cause for condemnation. Many would also be shot blasted prior to painting.

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It is illegal to fill a gas bottle that is past its expiry date but you are allowed to use it, past the expiry date, if it still contains gas. The old gas valve is then removed to facilitate the internal inspection. Any cylinders that failed the test, at any point, are condemned and recycled.

In fact, this is the standard procedure for all subsequent refilling, as well. Please continue reading to learn the details involved in each step.

The cylinder is ready for refilling and return to use. The picture shows gas bottles being repainted on an automated coating line.

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A degassing station is shown in the picture to the right. External Inspection The external surface of the gas bottle is inspected for defects, as defined by the applicable Standard, AS Any required refurbishment, including painting, is performed.

Normally, if the bottle has been kept either full of LPG or empty with the valve closed, internal rust and corrosion are not a problem. The valve threads are inspected to see if they are clean and intact, damage free, free of burrs and cracks or any other imperfections that could affect the integrity of the connection.